The manufacturing industry is gradually adopting advanced analytics into its analytics to generate unparalleled value and efficiency. The reason for such implementation is that manufacturers lag due to the lack of such tools. Integration of industrial IoT in manufacturing drives enormous capabilities like increased operational efficiency, productivity, improved performance, cost-effectiveness, etc.
As per a source, the IIoT market is estimated to reach around $1.1 trillion by 2028. Such growth of the Industrial IoT market will have a huge impact on manufacturing in the coming times. This is the reason why manufacturers have started investing in the development of Industrial IoT. Moreover, it is important to note that IIoT use cases are going to expand in the future.
In this blog post, we are going to discuss the popular use cases of IoT in manufacturing in detail. So, let us begin.
Popular IoT Use Cases in Manufacturing
Manufacturing has undergone a rapid digital transformation that is known as Fourth Industrial Revolution, or Industry 4.0. Latest technologies are impacting manufacturing effectiveness and equipping them with smarter ways to work.
There are a large number of use cases for the Internet of Things. Because the ability to add IoT sensors into machines has created a lot of opportunities for manufacturers. Furthermore, an advanced IoT network can efficiently connect systems, equipment, and people.
Here are the top examples of IoT integration in the manufacturing industry –
1. Connected Operational Intelligence
Manufacturers can generate intelligent networks by integrating IoT tools within their machines that can facilitate seamless communication and collaboration. Connected operational intelligence can fetch data from remote manufacturing tools and systems. Moreover, IIoT enables manufacturing companies to easily connect to disparate operational data centers and merge them across assorted manufacturing systems.
Apart from this, IoT-empowered equipment can facilitate connected operational intelligence that transmits real-time insights to stakeholders to help them manage factory units remotely. Furthermore, a high-end industrial solution can handle multiple enterprise gateways that can record pressure, humidity, and temperature.
2. Remote Asset Monitoring
Manufacturing organizations use IoT assets to connect machines and systems. Connected assets provide you the opportunity to monitor tools and equipment in real-time for safety, compliance, and reliability. Moreover, remote asset monitoring is widely used in manufacturing units to track production processes.
Other than this, remote asset monitoring offers its user a platform to control and manage for enhanced production. It can be also helpful in monitoring the status of major products and equipment. Besides, remote asset monitoring tools can assist you to get a better understanding of your asset’s performance to improve product design.
3. Predictive Asset Maintenance
Manufacturers spend an enormous amount of money on the maintenance of their tools and machinery. However, timely asset maintenance can help you prevent unnecessary repairs and maintenance expenditures. Furthermore, if you detect machine downtimes in advance, you can have a substantial decrease in your maintenance costs.
Manufacturing units integrate data analytics, sensors, cameras, and tablets to predict any type of error in a machine before its occurrence. This kind of detection is essential to create strategic maintenance timelines that can be performed easily as and when needed. As a result, asset maintenance becomes more efficient.
Additionally, manufacturers can leverage IoT to include competent, vibrant, and automated manufacturing processes where maintenance schedules are autonomous rather than depending on some maintenance personnel. As a result, it becomes easier for you to plan your maintenance processes that assure higher cost savings and eliminate equipment failure beforehand.
Also Read : Three Key Trends in IoT Sensors in 2021
Predictive maintenance tools will unlock data to predict outcomes and prevent machine failures. The data fetched from these tools is used to prevent multiple issues like damaged parts, gearbox failure, generator malfunction, servicing, etc.
4. Safer Workplaces
Maintaining a safe work environment is the responsibility of every manufacturing business owner. Moreover, it is important to avoid uninvited interruptions in production. Integration of IoT in manufacturing processes can assist you to improve worker safety by providing you with a real-time view of workers’ safety, machinery compliance, unnecessary shutdowns, and other relevant issues.
IoT-empowered wearable devices can track the biometrics of all workers and notify their supervisors when they have health concerns. Furthermore, it offers increased visibility into the performance of safety systems and helps supervisors to identify the root causes of machine shutdowns. Other than this, IoT can facilitate you to assess risks and monitor performance to make your workplace safer for your staff.
Concluding Lines
Industrial IoT solutions help manufacturers to maximize productivity by maintaining production uptimes, reducing operational costs, and eliminating unnecessary wastage. Apart from this, when you integrate robust IoT solutions into your manufacturing operations, you can get an in-depth overview of manufacturing and supply chain processes, achieve faster time to market, improve demand forecasting, and enhance customer experience.
However, considering the complexity and scale of the IIoT initiatives its successful adoption requires deep thinking and research throughout the IIoT implementation and execution scenarios.
